Introduction
Remainder Makeup & Sales within IP1 allows damaged returns to be received into a tote which is then deconsolidated into remainder containers, made into packs, priced and made available for sale.
On returns receiving, the damaged returns are scanned into totes. The totes, when full are closed and ready for tote de-consolidation stage. In the de-consolidation stage, the returned items in the tote are scanned into remainder containers by remainder sale type and pre-determined quantities. When a remainder container is closed, new pack item is created based on predefined template and pre-determined fixed pricing and discount. The pack item is then available for sale from the specified location.
Setup
IP1 Business rules
The following business rules have to be setup for Remainder Makeup & Sales. These business rules must be setup with support from Iptor IP1 consultants. It is critical to understand the setting of control files and how it works. Control files must be setup correctly for the system to operate as intended. Any changes to the control files setup should be addressed cautiously and in consultation with Iptor IP1 consultants.
| Note | This document does not cover customised setup tasks of specific companies. Deviations from this setup should be covered by setup tasks written by individual companies. |
| Control file | Description |
| TMSWH/ZONE-RDC Zone describing the returns tote deconsolidation | Define the returns tote deconsolidation zone for the returns warehouse. This control file is mandatory for returns tote de-consolidation into remainder makeup and sales. |
| TMSDS/CST0-ITM Items to zero cost | Setup zero cost returns by warehouse. |
| TMSDS/PRT-OUTT Document Print output type | Setup document print type for remainder sale pack labels. |
| TMSDS/RCT-RS1 Remainder sale type |
Remainders can be classified and made up by different sale types e.g. Trade books, Fiction etc. Remainder containers would be setup by remainder sale type. Setup all the remainder types that is required. |
| TMSDS/RCT-RS2 Remainder sale group by item hierarchy | Define the item levels and item classifications that make up each for the Remainder sale types specified in TMSDS/RCT-RS1. |
| TMSDS/RCT-RS3 Remainder sale pack rule |
Define how to make and sell the remainder pack. For each Warehouse/Remainder sale type define the quantity limits, item template for the remainder pack item, price and currency code with fixed price and discount values. You define the default location for the finished pack item as well. |
Returns & Deconsolidation process
| Task | Steps |
| Open Returns Tote |
Returns tote must be opened with destination zone as the returns tote deconsolidation zone as defined on TMSWH/ZONE-RDC.
|
| Receive Returns |
Receive the returns items for remainder makeup and sales into the returns tote opened above.
|
| Close Returns Tote |
After the returns are received or the tote is full, the returns tote must be closed so it’s ready for de-consolidation to remainder sales containers.
When returns tote is closed there will be no warehouse movements generated, it will only allow de-consolidating the tote to remainder sales containers. |
| Returns Tote deconsolidation |
The next stage is to de-consolidate the returns tote to remainder sales container. For details and step by step instructions of the tote de-consolidation process please see Returns tote de-consolidation. |
Inquires
| Task | Description |
| Pack item stock inquiry |
Title stock inquiry would display the new pack item. The pack item would have no value and be in the location that was entered on defaulted when the remainder container was closed.
DSI020a
DSI020b
DSI290a |
| Pack item masterfile inquiry |
The details of the pack item can be viewed as normal through Item masterfile inquiry. |
| Returns Tote container inquiry |
Any tote container can be viewed like another container using the Warehouse Container Inquiry.
WHI130a
WHI130b |





